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For custom hats printing, you start with a blank cap—be it a classic dad hat, a structured snapback, or a cozy beanie. Then you pick your design, whether it's a subtle embroidered logo, a bold screen-printed graphic, or even a full-color patch. The real trick is matching the printing method to the fabric: embroidery looks crisp on cotton twill, while puff printing adds texture to polyester blends. Many small shops now offer low minimums, making it easy to order a handful for a team or event wit…